VMC1370 vertical machining center

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VMC1370 vertical machining center

Technical recommendation


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1. Equipment overview

VMC series vertical machining center is mainly used for processing plate, plate class, shell, mold, high precision, process, complex shape parts, can be completed in a continuous milling, drilling, expansion, hinge, boring, tapping and two-dimensional 3 d surface, inclined plane, accurate processing, processing program, shorten the production cycle, so that the user obtain good economic benefits.

1.1 Overall layout of machine tools

The VMC1370 vertical machining center adopts the vertical frame layout, the column is fixed to the bed, the spindle box moves up and down along the column (in the Z-direction), the sliding seat moves vertically (in the Y-direction) along the bed body, and the workbench moves horizontally (in the X-direction) along the sliding seat.

Bed body, workbench, slide seat, column, spindle box and other large parts are using high strength cast iron materials, these large pieces use three-dimensional computer software assisted optimization design, reinforcement plate layout is reasonable, with a perfect heat treatment process to eliminate residual stress, to ensure that the whole machine has sufficient strength, rigidity and high stability.

1.2 System

Configuration of FANUC control system and drive, complete functions, easy to operate.; The stable and durable CNC system platform provides great flexibility with distributed operation components, driver components and I / O components; the standard network port, USB socket, with DNC online machining function.

Thus can perfectly match a variety of processes or industry machine tools and processing tasks.

1.3 Drag the system

X, Y, Z axis guide rail auxiliary uses the upper silver ultra-wide roller linear guide rail, small dynamic and static friction, small abrasion positioning precision, high sensitivity, small high-speed vibration, long service life, with interchangeability, excellent servo drive performance, improve the accuracy and accuracy stability of the machine tool. The bench and Z-direction spindle are six-load slider structure to ensure the rigidity of the machine.

X, Y and Z axis servo motors are directly connected with Taiwan Shanghai Silver high-precision ball wire bar through elastic coupling, to reduce the intermediate link and realize clearless transmission, flexible feed, accurate positioning and high transmission accuracy.

The Z-axis servo motor has the automatic lock function, in the case of power failure, can automatically hold the motor shaft tightly, so that it can not rotate, play the role of safety protection.

1.4 Spindle group

The spindle group adopts Taiwan 8000rpm synchronous belt spindle unit, up to 6000rpm, with high precision and high rigidity. The bearing adopts NSK bearing for P4 class spindle. After the assembly of the whole spindle under constant temperature conditions, the dynamic balance correction and running test improve the service life and reliability of the whole spindle.

The spindle can achieve stepless speed regulation in its speed range, the spindle by the motor built-in encoder control, can realize the spindle orientation and rigid tapping function.

1.5 Knife library

Using Taiwan Okada 24 manipulator knife library, mounted on the column side, knife plate driven and positioning by the roller cam mechanism, the spindle to the knife position, by the manipulator change knife device (ATC), ATC for roller cam mechanism, after prepressure can high speed without noise operation, make the knife process fast and accurate.

1.6 Cutting and cooling system

Equipped with large flow cooling pump and large capacity water tank, fully ensure the circulating cooling, cooling pump power: 840W, 66.7L/min high flow cooling pump, fully provide cooling. The spindle box end surface is equipped with a cooling nozzle, which can be water or air cooled and switched at will. Clean the air gun is configured to clean the machine tool.

1.7 Pneumatic system

Pneumatic triad can filter the impurities and moisture in the gas source to prevent impure gas damage and corrosion to the machine tool parts. By controlling the solenoid valve set, to ensure that the spindle slack knife, spindle clip knife and other actions can be quickly and accurately completed, through manual control, adjust the spindle air cooling, air curtain and other functions.

1.8 Machine tool protection

The machine tool adopts fully enclosed protection room conforming to safety standards to prevent coolant splashing, ensure safe operation and pleasant appearance. Each guide rail of the machine tool has a protective cover, to prevent chips and coolant from entering the machine tool, and to protect the guide rail and ball wire bar from wear and corrosion.

1.9 Lubrication system

The guide rail and the ball screw auxiliary are centrally centralized automatic dilute oil lubrication, and each node is equipped with a quantitative oil splitter to regularly and quantitatively inject oil to each lubrication part to ensure the uniform lubrication of each sliding surface, effectively reduce the friction resistance, improve the movement accuracy, and ensure the service life of the ball screw auxiliary and the guide rail.

1.10 Disremoval system

The iron chips produced in the processing process fall directly to the protection room, and the protection internal inclined surface structure makes the iron chips slide very smoothly into the water tank drawer.

1.11 Machine tool working conditions

(1) Power supply: 380V ± 10% 50HZ ± 1% three-phase AC

(2) Usage temperature: 5℃ -40℃

(3) Optimum ambient temperature: 15℃ -25℃

(4) Relative humidity: 40-75%

(5) Air source pressure: 0.5-0.7 Mpa

2. Main parameters and configuration

2.1 Main technical parameters

Specifications / models

unit

VMC1370L (line 3's)

remarks

range of work


X axis itinerary

mm

1300


Y axis itinerary

mm

700


Z axis itinerary

mm

700


Distance from spindle end surface to worktop

mm

170-910


Distance from spindle center to column standard surface

mm

740


Workbench specifications


Workbench size (X-axis direction)

mm

1400


Workbench size (Y-axis direction)

mm

700


T-slot dimensions (number of wide spacing)


18/110/5


Maximum payload of the workbench

kg

1200


principal axis


main shaft speed

rpm

8000


Power of spindle motor

Kw

11/15


The inner pore cone of the spindle


BT40


feed system


X axis fast shift speed

mm/min

24000


Fast shift speed of Y axis

mm/min

24000


Z axis fast shift speed

mm/min

24000


Cut into give speed

mm/min

1-10000


Knife library system


disc type

Knife library capacity


Blade arm type 24


Maximum knife diameter (full / empty)

mm

78/120

The maximum knife length

mm

300

The maximum knife weight

kg

8

Change change time (knife-knife)

s

1.55/5

accuracy


positioning accuracy

mm

±0.008/300 JIS


Repeat positioning accuracy

mm

±0.005   JIS


numerical control system


Model number (domestic / imported)


Fanuc OI MF (Package 5)

Total control axis number

Axes

3

Linkage control axis number

Axes

3 (Straight axis)

additional function


Power supply requirements


3 Phase, 380V ± 10%, 50 Hz

Gas source requirements

Mpa

0.5-0.7 Mpa

Machine tool weight

kg

9000 Kg

outline dimension

mm

3580 * 2400 * 3200 mm (max.)

2.2. Machine tool configuration

1

numerical control system

12

centralized lubricating system

2

Main transmission system

13

Electric box cooling system

3

servomechanism

14

Standard operation box

4

Knife library system

15

Enclosure of foundation adjustment

5

External cooling system

16

Warning three-color light

6

Machine tool protection

17


7

Machine tool outside protection

18


8

Discharge system

19


9

drive system

20


10

Machine tool air control system

21


11

lighting system

22


三、Details of the machine tool accessories

order number

name

brand

place of production

1

Spindle unit

Hammer 190

Taiwan

2

X axis rolling bead wire rod

On the silver

Taiwan

3

Y axis rolling bead wire rod

On the silver

Taiwan

4

Z axis rolling bead bar

On the silver

Taiwan

5

Special bearings for X, Y, Z shaft bars

NSK

Japan

6

linear guide rail

On the silver

Taiwan

7

Electrical components, solenoid valves, etc

Yard guest

Taiwan

8

Servo axle coupling

Long gen

China

9

navar

FANUC system

Japan

10

Spindle AC servo motor driver

FANUC system

Japan

11

X-direction servo motor and driver

FANUC system

Japan

12

Y to the servo motor and the drive

FANUC system

Japan

13

Z to the servo motor and the drive

FANUC system

Japan

14

Foundation cushion iron and adjustment bolts

self-control

China

15

Heat exchange device of electrical cabinet

Wen Heng

China

16

Knife cylinder

Dan quan

Taiwan

17

water box

self-control

China

18

Centralized lubrication control unit

Bao teng

China

19

headlamp

O'ne

Germany

20

X, Y, Z axis drag chain

Boehner

China

21

XY axis protective cover

Sea east

China

22

cooling water pump

Luo Kai / Wei Hong

Taiwan-funded

23

electrical apparatus element

Delixi

China

24

Knife library 24 handles

hillside field

Taiwan

25




26












pour:

1. The names of the above accessories and the parts / components listed in this Technical Agreement shall only indicate the country or region where the brand belongs, rather than the origin of the parts or components;

The manufacturer reserves the right to replace the same brand.

4. Machine tool packing list (standard standard)

order number

name

Specifications or markers

quantity

remarks

1

inner hexagon spanner

4、5、6、8、10

Each 1 piece


2

Slip-mouth wrench

S8~10、S12~14、S17—19

One piece


3

Adjust the screws and the cushion iron


Four sets


4

operating instruction

mechanical part

1 This


5

operating instruction

Electrical part

1 This


6

Certificate of qualification


1


7

The NC System Operation Manual


A set


8

Foot screws, nuts, and flat pads

M16×450、M16、16

Each 8 pieces


9

packing list


1


order number

name

quantity

remarks

1

Instructions for machine tools

1

Machine tool installation, maintenance and repair

2

Electrical operation manual for the machine tool

1

Machine tool operation code, alarm list, electrical schematic diagram, electrical element model

3

manual of operation 》

1

FANUC system

4

Parameter Manual

1

FANUC system

5

The Fault Diagnosis and Alarm Manual

1

FANUC system

five. quoted price

VMC 1370 vertical machining center

FOB Manzhouli Port


price clause:

RMB: 472,000 yuan

Tax including freight including wooden box packaging

mode of payment:

Deposit 30% acceptance 70% factory pay off

delivery time:

60 Days

defects liability period:

In 1 year